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Process
Definition of the global process based on the customer’s specifications, the company’s situation and the qualifications of the available human resources. Detailed phase-by-phase breakdown, CAPEX and specific tooling, cycle times, OEE and quality rates.
Research
Calculation of tables and models, development and implementation (moulding cycle time prediction sheet, machining cycle time sheet, robot movements, cutting tool movements). Use of advanced algorithms and models (AAM), based on non-linear equations. Use of advanced statistical prediction methods and advanced methods in artificial intelligence, according to the latest state of the art in supervised, unsupervised and reinforcement learning.
Optimisation
Strategic optimisation of parameters, process routes and processes. Proposals for product and process improvement. Modelling of the feasibility of new operations with tight tolerances. Optimisation of tolerances, transfer of machining phases to the casting phase. Adaptation of current processes to new projects. Analysis and determination of optimal product and system costs, design improvement and optimisation of capacity utilisation (processes, machines, automation, equipment, tools).
Development
Product development with the customer and optimisation up to industrialisation.
Impact
Part pricing and cost breakdown based on the customer’s request for quotation to determine the overall price of the part as well as the project investment. Calculation of product costs based on the planned design, series and required capacities.
Decision making
Resource management using objectified optimisation matrices, based on transversal experience models. Management of the phase between the quotation study and its industrialisation.
